Suzuki RMZ-450 Maintenance & Repair Manual | RMZ450

The workshop manual covers all service, repair and maintenance procedures. It's simple to use, full of in depth information and specifically written for the suzuki rmz450 motorbike. Having simple to follow illustrations/diagrams and instructions makes it so much easier, no matter how complex the repair.

Even if you’ve never done any motorcycle maintenance or repair before, you’ll find all the information you need to get started. Professional mechanics and master technicians also use this manual.

Make and Model Year Language Price Instant Download
Suzuki RMZ-450 2005-2007 £6.99

Supplied in easy to read and print pdf format and works with all operating systems; Windows XP, Vista, 7, MAC, etc. (any device that reads pdf format) plus there's No waiting for delivery!

Example Contents

Maintenance & General Info Engine & Diagnosis
Cooling & Lubrication System Chassis & Electrical System
  • Clutch
  • Periodic maintenance chart
  • Front fork
  • Specifications
  • Cylinder Identification
  • Compression pressure
  • Precautions
  • Capacities
  • Compression test
  • Spark plug
  • Serial numbers
  • Evaporative emission control system
  • Tyres
  • Cooling system
  • Oil pressure
  • Engine
  • Rear suspension
  • SDS check
  • Exhaust control valve
  • Steering
  • Fuel line
  • Throttle valve
  • Tune up
  • Throttle cable
  • Drive chain
  • Engine oil & oil filter
  • Exhaust pipe & muffler
  • Brakes
  • Air supply
  • Lubrication points
  • Chassis
  • Fuel, oil & coolant
  • Electrical
  • Nuts, bolts & fasteners
  • Warning, cautions & notes
  • Valve clearance
  • Drive chain
  • Air cleaner
Fuel System - Throttle body

  • ISC valve
  • Throttle valve synchronization
  • STP sensor adjustment
  • Fuel pump
  • Fuel tank
  • Fuel pressure
  • Fuel mesh filter
  • Air cleaner box
  • Fuel system
  • Fuel Injector
  • Fuel delivery system

  • Oil strainer
  • Troubleshooting
  • Piston & piston ring
  • Crankshaft journal bearing
  • Balancer shaft
  • Cam chain tensioner
  • IAT sensor
  • Gearshift system
  • Cylinder head & valve
  • IAP sensor
  • Electrical parts
  • TO sensor
  • HO2 sensor
  • Cam chain guide
  • CMP sensor
  • CKP sensor
  • Cylinder head cover
  • ECT sensor
  • Transmission
  • Clutch
  • Clutch lifter
  • Camshaft
  • Water pump
  • Crankshaft & con rod
  • Removal, Inspection & Installation
  • AP sensor
  • ECM terminal
  • Crankshaft thrust bearing
  • Fuse
  • STP sensor
  • Generator
  • Oil pressure regulator
  • TPS sensor
  • TP sensor
  • Crankcase
  • Switch
  • CMP sensor
Emission Control System
  • PCV hose
  • Reed valve
  • System hose routing
  • Crankcase emission sensor
  • HO2 sensor
  • Fuel Injection system
  • Diagram
  • Control solenoid valve
  • Exhaust emission control system
  • Noise emission control system

  • Cooling fan
  • Cooling circuit
  • ECT sensor
  • Oil pressure switch
  • Thermostat
  • Oil pressure regulator
  • Oil filter
  • Radiator
  • Oil pump
  • Oil jet
  • Oil strainer
  • Engine coolant
  • Oil cooler
  • Radiator & water hoses
  • Water pump
  • Engine lubrication system
Servicing Information
  • Chassis
  • Seat lock
  • Electrical
  • Gearshift pedal
  • Clutch hose routing
  • Wiring harness & cable hose routing
  • Front & rear fenders
  • Wiring diagrams
  • Cowling
  • Air intake cover
  • Engine
  • Special tools
  • Cooling system hose routing
  • Brakes
  • Radiator
  • Throttle cable hose routing
  • Service data
  • Front footrest
  • Frame
  • FI system
  • Pilion footrest
  • Side stand
  • Fuel tank
  • Troubleshooting
  • Tightening torque chart
  • Combination meter
  • Drive chain
  • Charging system
  • Rear brake
  • Steering
  • Troubleshooting
  • Fuse
  • Turn signal lights
  • Headlight
  • Wiring procedure
  • Interlock system
  • Rear wheel
  • Tyre & wheel
  • Relays
  • Lights/lamps
  • Exterior parts
  • Clamp
  • Coupler
  • Front fork
  • Rear shock absorber
  • Brake light
  • Handlebar
  • Battery
  • Switches
  • Starter motor
  • Rear suspension
  • Front wheel
  • Starter system
  • Front brake
  • Connectors
  • Ignition system
  • License plate light
  • Clutch
  • Switch
Suspension & Final Drive

  • Coupling damper
  • Front fork
  • Rebound damper force
  • Chain guard
  • Rocker arm & tie arm bearing lubrication
  • Specifications, service Information & exploded view
  • Coupling bearing
  • Swing arm bearing
  • Front sprocket
  • Rear shock absorber
  • Wheel alignment
  • Rear sprocket
  • Swing arm
  • Drive chain

When you’re looking for that additional boost of power in a dirt bike, the Suzuki RMZ450 is all you’ll need. With a nice 450cc, high torque engine, you’ll be able to scale some impossibly messy off road landscapes, whether that’s a mountainside or a desert dune. Those rugged treaded tires will keep you moving at an unstoppable pace across even the most uneven of surfaces. Combining this speed with the bike’s light weight, you’ll have the nimble handling necessary to take any tight corner no matter how sketchy and trench-like it may be. Feel free to take this brute off a dirt jump or two, as that suspension can take all the abuse you can muster without the potential for damage that inferior dirt bikes would suffer.

Like any bike though, you’re going to need to keep your RMZ450 well serviced if you’re planning on using it for the years to come without it falling to pieces. This is even more so the case with dirt bikes that are used at least once a week, since you’ll be compromising your safety if you’re running one with parts that are worn out and vulnerable. Where we hit a little problem is the cost of these services. For the average rider, getting your bike to the garage every two months is expensive enough, let alone every two weeks which would be more suitable for a well used machine. But luckily, if you’ve been looking for a way to reduce those recurring fees from piling up a solution is at hand.

The manual isn’t just a generalised parts list with a little performance specification, so wipe that preconception away. In contrast, this manual will offer you in depth coverage of every section of your bike and every part within that section, whether it’s aesthetic, mechanical or electrical. This means that if any problem presents itself that inhibits your ride quality, the RMZ 450 workshop manual will have an effective remedy for you to get your bike back on the road in peak performance. This means that you’ll be the boss of how often your dirt bike sees a service, allowing you to perform a week-to-week servicing system at home where you keep all parts in check and fluids topped up as and when they need it.

The result of this is an RMZ450 that is in constant perfect working order without any of those huge garage repair costs for the benefit. Performance will undoubtedly feel refreshed, along with the general economy of fuel and safety of the bike. So why don’t you kick start your tired dirt bike with the Suzuki manual today?

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