Yamaha Raptor YFM660 Maintenance and Repair Manual

The manual covers all service, repair and maintenance procedures. It's simple to use, full of in depth information and specifically written for the yamaha raptor 660 quad bike. Having simple to follow illustrations/diagrams and instructions makes it so much easier, no matter how complex the repair.

Even if you’ve never done any motorcycle maintenance or repair before, you’ll find all the information you need to get started. Professional mechanics and master technicians also use this manual.

Make and Model Year Language Price Rating Instant Download
Yamaha YFM660 Raptor (RN, RNC) 2001-2005 £9.99

Supplied in easy to read and print pdf format and works with all operating systems; Windows XP, Vista, 7, MAC, etc. (any device that reads pdf format) plus there's No waiting for delivery!

Example Contents

Maintenance & General Info Engine, Fuel and Cooling
Electrical System
  • Cable routing
  • Engine specifications
  • Connections
  • Electrical specifications
  • Drive chain
  • Forks
  • Specifications
  • Symbols
  • Valve clearance
  • Chassis
  • Maintenance schedule
  • Tightening torque values
  • Features
  • Coolant
  • Lubrication system chart & diagrams
  • Engine
  • Exhaust
  • Periodic Checks & Adjustments
  • Replacement parts
  • Suspension
  • Cooling system diagrams
  • Bearings
  • Electrical system
  • Brakes
  • Engine oil
  • Gaskets, oil seals & o-rings
  • Identification
  • Fuel system
  • Using the service manual
  • Chassis
  • Special tools

  • Front fork
  • Rear brake
  • Rear shock absorber
  • Chain drive
  • Steering head
  • Rear wheel
  • Handlebars
  • Front wheel
  • Front brake
  • Removal, Checking & Installation
  • Swing arm

  • Cylinder head
  • Air induction system
  • Throttle valves
  • Transmission
  • Throttle bodies
  • Oil cooler
  • Clutch
  • Starter clutch
  • Radiator
  • Valves & valve springs
  • Water pump
  • Fuel tank
  • Thermostat
  • Crankshaft
  • Electrical starter
  • Shift shaft
  • Generator
  • Throttle position sensor
  • Oil pump
  • Fuel pump
  • Crankcase
  • Camshafts
  • Disassembly, checks & Installation
  • Checking, removal and Installation
  • Fuel pressure
  • Throttle cable
  • Crankshaft position sensor
  • Faulty lighting & signaling system
  • Incorrect engine idling speed
  • Starting failures
  • Overheating
  • Faulty gear shifting
  • Jumps out of gear
  • Unstable handlebars
  • Faulty clutch
  • Faulty front fork legs
  • Over cooling
  • Shift pedal does not move
  • Poor braking performance
  • Diagnosis mode
  • Fuses
  • Ignition system
  • Throttle position sensor
  • Rectifier & regulator
  • Colour codes
  • Radiator fan motors
  • Troubleshooting, checks, removal & Installation
  • Charging system
  • Throttle valves
  • Fuel sender
  • Cylinder Identification sensor
  • Horn
  • Circuit diagrams
  • Spark plug
  • Relays
  • Lighting
  • Switches
  • Air induction system solenoid
  • Coolant temperature sensor
  • Electrical starting system
  • ECU
  • Atmospheric pressure sensor
  • Battery
  • Starter motor operation
  • Intake air temperature sensor
  • Intake air pressure sensor
  • Wiring Diagram
  • Bulbs & bulb sockets
  • Oil level switch
  • Fuel pump
  • Fuel injection
  • Starter coil
  • Ignition coils
  • Lean angle sensor
  • Electrical components
  • Crankshaft position sensor
  • Cooling system

The Yamaha Raptor 660 is a sports quad bike for the rider wanting high end performance for their off road antics, but without the insecurity of riding a dirt bike. This machine features a fantastic 660cc engine that offers insane throttle response for when you’re trying to climb that steep nearby creek without compromising your speed. This makes the Raptor an excellent choice if you’ve got a few friends to race with at a local track, since it will quite easily take down most other quads in a heart beat. Styling is noticeably sportier than your average machine, with the aggressive looking front vents and flicked body panels which will be the envy of any other riders.

With a quad bike this powerful, you’ll realise the potential for part wear and tear is greatly heightened when you compare this machine to a lesser-powered equivalent. When you’re riding your Raptor virtually every week, it’s important that you keep it well cleaned and well maintained in the time between your rides. The reason for this is that if you allow this mud and dirt to build up and continue to run your quad as hard as possible, you run the risk of that strenuous riding and corrosion combining and causing some serious internal damage. This is why regular garage services are so highly recommended. However, with the cost of doing so being so pricey, it can be difficult for many riders to actually afford this service at all.

Luckily, there is a way for you to keep the cost of running your quad down by simply carrying out the labour yourself at home. Don’t worry if this sounds a little ambitious, because all you’ll need to get to grips with home maintenance is the Raptor 660 manual. This manual offers an in depth guide into the complicated world of quad bike repair and simplifies it so that even if you’ve never touched an engine in your life, you’ll have the skills to set your Raptor back to perfect working order. With in depth coverage of part repair, replacement and general maintenance, it should only take you a few weeks before you can solve any malfunction that comes your way.

By making use of the manual, you’ll be saving yourself money each and every month by avoiding those garage fees, and all through doing something as simple as giving your quad a clean after every ride. So if you want to get your machine back to that factory tune performance you should expect every time, don’t hesitate to invest in the Yamaha manual.

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