Yamaha XJ600 Maintenance & Repair Manual

The yamaha manual covers all service, repair and maintenance procedures. It's simple to use, full of in depth information and specifically written for the yamaha xj600 motorcycle. Having simple to follow illustrations/diagrams and instructions makes it so much easier, no matter how complex the repair.

Even if you’ve never done any motorcycle maintenance or repair before, you’ll find all the information you need to get started. Professional mechanics and master technicians also use this manual.

Make and Model Year Language Price Instant Download
Yamaha XJ600S / XJ600N 1992-1999 £6.99

Supplied in easy to read and print pdf format and works with all operating systems; Windows XP, Vista, 7, MAC, etc. (any device that reads pdf format) plus there's No waiting for delivery!

Example Contents

Maintenance & General Info Engine, Fuel and Cooling
Electrical System
  • Bearings
  • Engine oil
  • Cooling system diagrams
  • Electrical specifications
  • Connections
  • Lubrication system chart & diagrams
  • Chassis
  • Fuel system
  • Chassis
  • Brakes
  • Specifications
  • Tightening torque values
  • Using the service manual
  • Symbols
  • Drive chain
  • Replacement parts
  • Maintenance schedule
  • Electrical system
  • Cable routing
  • Special tools
  • Engine
  • Features
  • Periodic Checks & Adjustments
  • Coolant
  • Valve clearance
  • Gaskets, oil seals & o-rings
  • Exhaust
  • Identification
  • Suspension
  • Forks
  • Engine specifications

  • Front fork
  • Steering head
  • Front wheel
  • Swing arm
  • Handlebars
  • Rear wheel
  • Removal, Checking & Installation
  • Front brake
  • Chain drive
  • Rear shock absorber
  • Rear brake

  • Cylinder head
  • Valves & valve springs
  • Transmission
  • Shift shaft
  • Oil cooler
  • Generator
  • Thermostat
  • Crankcase
  • Throttle bodies
  • Air induction system
  • Crankshaft position sensor
  • Radiator
  • Oil pump
  • Throttle cable
  • Crankshaft
  • Disassembly, checks & Installation
  • Camshafts
  • Electrical starter
  • Fuel pump
  • Throttle position sensor
  • Throttle valves
  • Fuel tank
  • Clutch
  • Checking, removal and Installation
  • Water pump
  • Starter clutch
  • Fuel pressure
  • Starting failures
  • Over cooling
  • Jumps out of gear
  • Faulty lighting & signaling system
  • Unstable handlebars
  • Faulty clutch
  • Poor braking performance
  • Overheating
  • Faulty front fork legs
  • Incorrect engine idling speed
  • Shift pedal does not move
  • Faulty gear shifting
  • Crankshaft position sensor
  • Starter motor operation
  • ECU
  • Radiator fan motors
  • Intake air temperature sensor
  • Charging system
  • Electrical starting system
  • Electrical components
  • Intake air pressure sensor
  • Horn
  • Bulbs & bulb sockets
  • Cylinder Identification sensor
  • Battery
  • Throttle position sensor
  • Air induction system solenoid
  • Spark plug
  • Fuses
  • Cooling system
  • Colour codes
  • Circuit diagrams
  • Lean angle sensor
  • Throttle valves
  • Rectifier & regulator
  • Fuel pump
  • Relays
  • Fuel sender
  • Oil level switch
  • Wiring Diagram
  • Coolant temperature sensor
  • Ignition coils
  • Atmospheric pressure sensor
  • Switches
  • Fuel injection
  • Starter coil
  • Lighting
  • Ignition system
  • Diagnosis mode
  • Troubleshooting, checks, removal & Installation

The Yamaha XJ600 is a fantastic all round machine to provide you with a solution to any road task you may face. For its versatility, it would make an ideal novice machine with a kick to set any learner on a good path toward competency. Since these bikes are getting quite old, you’ll be able to pick one up for ridiculous little money too, making it a great purchase for any budget. Styling is relatively sporty, but with a little less body panelling to take it to the genuine sports bike category. However, the 600cc engine is one of these exposed areas which results in a fantastic sounding bike when you’re hitting those high revs. On top of this, steering is nice and responsive too, so your handling worries will be kept at bay.

Keeping a classic bike running on its original parts can be a difficult task depending on how well you look after it. Naturally this same variable is going to come into play when you consider how long these parts will last, so if you’re a hard going rider that uses the bike every day, you’ll inevitably be running the highest risk. Having these routine services carried out wouldn’t be such a problem if only they didn’t cost so much, but as with most labour fees, the cost of having a mechanic work on your Yamaha is really going to leave you broke. When this service is so imperative for keeping your wheels on the road, you can easily feel forced to simply keep handing over your dough month after month.

However, if you’re prepared to take matters into your own hands, the XJ 600 manual will provide you with a cost effective solution. This manual takes an in depth analysis of how to repair every part on your bike and simplifies it so that you’ll be able to take that information and apply it yourself. You don’t need to have worked on engines before either, so anyone will be able to confidently begin working on their bike. Since the manual has such comprehensive coverage, you’ll be able to repair anything from a simple minor electrical fault to a full-blown engine rebuild. Once you get your head around it, you’ll never need a professional service again.

The benefits from home servicing are many in number, but the clear attraction has to be that incredible cash saving you’ll be making each and every year. On top of this, your bike will be reliable and far safer to ride every day without that underlying fear of something going wrong. So why not save yourself the concern and hassle by investing in your XJ600 manual.

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