Yamaha XJ900 Maintenance and Repair Manual

The yamaha manual covers all service, repair and maintenance procedures. It's simple to use, full of in depth information and specifically written for the yamaha xj900 motorcycle. Having simple to follow illustrations/diagrams and instructions makes it so much easier, no matter how complex the repair.

Even if you’ve never done any motorcycle maintenance or repair before, you’ll find all the information you need to get started. Professional mechanics and master technicians also use this manual.

Make and Model Year Language Price Instant Download
Yamaha XJ900S (G) 1995 £9.99

Supplied in easy to read and print pdf format and works with all operating systems; Windows XP, Vista, 7, MAC, etc. (any device that reads pdf format) plus there's No waiting for delivery!

Example Contents

Maintenance & General Info Engine, Fuel and Cooling
Electrical System
  • Valve clearance
  • Maintenance schedule
  • Coolant
  • Cooling system diagrams
  • Lubrication system chart & diagrams
  • Replacement parts
  • Cable routing
  • Specifications
  • Engine specifications
  • Using the service manual
  • Tightening torque values
  • Special tools
  • Connections
  • Engine
  • Chassis
  • Chassis
  • Fuel system
  • Electrical system
  • Gaskets, oil seals & o-rings
  • Identification
  • Bearings
  • Symbols
  • Suspension
  • Brakes
  • Periodic Checks & Adjustments
  • Engine oil
  • Forks
  • Exhaust
  • Drive chain
  • Electrical specifications
  • Features

  • Swing arm
  • Chain drive
  • Rear shock absorber
  • Handlebars
  • Front fork
  • Removal, Checking & Installation
  • Rear brake
  • Front brake
  • Front wheel
  • Steering head
  • Rear wheel

  • Oil cooler
  • Clutch
  • Throttle valves
  • Water pump
  • Throttle cable
  • Starter clutch
  • Valves & valve springs
  • Electrical starter
  • Fuel tank
  • Oil pump
  • Generator
  • Crankshaft position sensor
  • Checking, removal and Installation
  • Air induction system
  • Shift shaft
  • Cylinder head
  • Throttle bodies
  • Thermostat
  • Disassembly, checks & Installation
  • Fuel pump
  • Radiator
  • Throttle position sensor
  • Crankshaft
  • Fuel pressure
  • Camshafts
  • Transmission
  • Crankcase
  • Overheating
  • Shift pedal does not move
  • Faulty clutch
  • Jumps out of gear
  • Faulty lighting & signaling system
  • Over cooling
  • Faulty gear shifting
  • Unstable handlebars
  • Faulty front fork legs
  • Starting failures
  • Incorrect engine idling speed
  • Poor braking performance
  • Throttle valves
  • Oil level switch
  • Ignition coils
  • Battery
  • Horn
  • Cooling system
  • Bulbs & bulb sockets
  • Air induction system solenoid
  • Coolant temperature sensor
  • Diagnosis mode
  • Colour codes
  • Cylinder Identification sensor
  • Lighting
  • Rectifier & regulator
  • Throttle position sensor
  • Intake air temperature sensor
  • Troubleshooting, checks, removal & Installation
  • Fuel pump
  • Starter motor operation
  • Circuit diagrams
  • ECU
  • Atmospheric pressure sensor
  • Spark plug
  • Fuel sender
  • Electrical components
  • Fuel injection
  • Switches
  • Electrical starting system
  • Ignition system
  • Fuses
  • Intake air pressure sensor
  • Crankshaft position sensor
  • Radiator fan motors
  • Lean angle sensor
  • Starter coil
  • Wiring Diagram
  • Charging system
  • Relays

The Yamaha XJ900 is a nice middle-ground motorcycle for the rider wanting a machine that can handle just about anything. Being a sports/tourer hybrid, the XJ900 has the ride comfort and handling quality to take you on long, cross-country journeys, but at the same time wouldn’t feel out of place tearing up the track either. This is thanks to that 900cc engine which isn’t too overpowered to produce poor fuel efficiency levels, but has enough power to give you a buzz. Styling is reminiscent of a sports bike, but with a more upright seating position that separates it from being a more hardcore racing weapon. Since pricing is steadily coming down with each year that passes, this bike also makes for a fantastic used purchase too.

If you’ll be using your Yamaha as a commuter, you might be a little concerned for the welfare of the original and ageing parts since the accumulation of age inevitably brings problems with it. The issues commonly seen on the XJ900 are corrosion and simple wear that can lead to the need for some replacing. However, the rate at which these parts begin to disintegrate can be placed far more within your control if you keep to a good routine of motorcycle maintenance. For some riders, this will simply be a matter of bringing their bike down to the garage for a professional service. However, for those riders without too much disposable income, there is another way to carry out the same job.

If you don’t mind adopting a hands-on approach, then the XJ 900 manual is for you. This is a simple book that goes through each and every aspect of your bike in immense detail without any confusing irrelevancies. What the manual offers is a huge array of remedies to any part damage induced malfunctions that could well see the end of your bike starting up first time, if at all. You’ll easily be able to pick up the skills necessary to begin finding and fixing any issues that your bike presents without the need to employ the mechanic down the road.

The XJ900 manual also goes into great depth on how to carry out a basic service too, so you can afford to keep your bike in fantastic running condition week in, week out. This is ideal for the rider that pushes their bikes hard and regularly, but can’t justify the huge cost involved with keeping the bike on the road. So if you want to save yourself that repair shop money and still end up with a bike that runs like a dream, then you can do no better than the Yamaha manual.

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