Workshop Manuals for Honda Motorcycles

The motorcycle manuals available have been written to cater for your exclusive model, where each and every page is relevant. all the information you need to go about carrying out simple or complex repairs, as well as the basic motorcycle maintenance.

Whatever damage or malfunction comes your bikes way, these manuals will enable you to repair, service and maintain it, without having to splash out on the expensive labour costs.

Honda ATC 70 - 1973-1985
Honda C70 - 1980-1982
Honda CB400F - 1989
Honda CB600 (F) - 1998, 2004-2006
Honda CB750 (C, F, K, SC) - 1979-1982
Honda CB750F2 - 1992-1997
Honda CB750 SC - 1984
Honda CB900 (F, C) - 1980-1982
Honda CB900F (919) - 2000-2002
Honda CB1100 (SF) - 1999-2002
Honda CBR250 (R, RR) - 1987-1996
Honda CBR 600 F2 - 1991-1994
Honda CBR 600 F3 - 1995-1996
Honda CBR 600 F4 - 1999-2000
Honda CBR 600 F4I - 2001-2003
Honda CBR 600 FM - 1989-1990
Honda CBR 600RR - 2003-2008
Honda CBR 900 RR - 1996-1998
Honda CBR 929 RR - 2000-2001
Honda CBR 954 RR - 2002-2003
Honda CBR 1000F - 1992-1996
Honda CBR 1000 RR - 2004-2005
Honda CBR 1100 XX - 1997-2002
Honda CR 125 (R) - 1998-1999
Honda CR 250 (R) - 2000-2001
Honda CR 500 (R) - 1992-1996
Honda GL500 - 1982-1983
Honda GL650 - 1982-1983
Honda GL1000 - 1975-1979
Honda GL1500 - 1988-1994
Honda GL1800 (A) - 2001-2005
Honda TRX 250 (R) - 1986-1989
Honda TRX 350 - 2000-2003
Honda TRX 400 (EX) - 1999-2002
Honda TRX450R - 2004-2005
Honda TRX 500 (FA) - 2001-2003
Honda TRX 650 (FA) - 2003-2005
Honda TRX700XX - 2008-2009
Honda VF 750 (C) - 1994-2003
Honda VFR 400 (R) - 1989-1992
Honda VFR 800 (A) - 2002-2006
Honda VFR 800 (FI) - 1998-2001
Honda VT500 (C) - 1983-1987
Honda VT 600 (C, CD) - 1988-2001
Honda VT 700 (C) - 1984-1985
Honda VT 750 (C) - 1983
Honda VTR 250 - 1988-1989
Honda VTR 1000 (F) - 1998-2003
Honda VTX 1300 (S) - 2003-2004
Honda VTX 1800 (C) - 2002-2004
Honda XL 200 - 2001
Honda XL1000 (V) - 1998-2003
Honda XR80R - 1998-2003
honda xr100rHonda XR100R - 1998-2003
Honda XR 400 (R) - 1996-2004
Honda XR600R - 1985-1990
Honda XR 650 (R) - 2000-2004
Typical Contents
* General Information
- How to use the workshop manual.
- Symbols.
- Emission control system & Information.
- Service rules.
- Cable and harness routing.
- Model Identification.
- Lubrication and seal points.
- Specifications.
- Tools.
- Torque settings & values.
- Frame serial number.
- Engine serial number.
- Vehicle Identification number.
- Dimensions.
- Weights.
- Engine types.
- Electrical.
- Carburation.
- Drive train.
- Cooling system.
- Fuel system.
- Lubrication system.
- Cylinder head & valves.
- Cylinder & piston.
- Clutch & gearshift linkage.
- Alternator & starter clutch.
- Crankshaft & transmission.
- Final drive.
- Front wheel, suspension, steering.
- Rear wheel & suspension.
- Hydraulic brake.
- Charging system & battery.
- Lights, meters & switches.
- Ignition system.
* Frame, Body Panels, Exhaust System
- Removal & Installation.
- Troubleshooting.
- Service Information.
- Torque values.
- Rear fender.
- Side covers.
- Seat.
- Muffler & exhaust pipe.
- Tail pipe.
* Maintenance
- Service Information.
- Steering head bearings.
- Maintenance schedule.
- Honda service manuals.
- Wheels & tyres.
- Fuel line.
- Nuts, bolts & fasteners.
- Throttle operation.
- Suspension.
- Air cleaner.
- Side stand.
- Crankcase breather.
- Clutch fluid.
- Spark plug.
- Clutch system.
- Valve clearance.
- Headlight aim.
- Engine oil.
- Oil filter.
- Brake light switch.
- Engine idle speed.
- Brake system.
- Radiator coolant.
- Brake pad wear.
- Cooling system.
- Brake fluid.
- Secondary air supply system.
- Final drive oil.
- Evaporative emission control system.
- Tyre air pressure.
- Valve clearance.
- Torque values & special tools.
* Lubrication System
- Inspection, removal & Installation.
- Service Information.
- Oil pump.
- Oil strainer.
- Troubleshooting.
- Oil pressure check.
* Fuel System
- Inspection, removal & Installation.
- Programmed fuel injection.
- Service Information.
- o2 sensor.
- Troubleshooting.
- Purge control valve.
- System location.
- Reed valve.
- Solenoid valve.
- System diagram.
- Intake duct control solenoid.
- Self diagnosis.
- Fuel line Inspection.
- ECM.
- Fuel pump.
- Engine stop relay.
- Fuel cut off relay.
- Bank angle sensor.
- Fuel tank.
- Cam pulse generator.
- Air cleaner housing.
- ECT sensor.
- Throttle body.
- IAT sensor.
- Injectors.
- Baro, MAP sensor.
- Starter valve.
- Air screw synchronization.
* Cooling System
- Inspection, removal & Installation.
- Specifications.
- Service Information.
- Torque values.
- Water pump.
- Troubleshooting.
- Thermostat.
- System testing.
- Radiator reserve tank.
- Coolant replacement.
- Cooling fan.
- Cooling air bleeding.
* Engine
- Inspection, removal & Installation.
- Service Information.
- Torque values.
* Cylinder Head & Valves.
- Inspection, removal & Installation.
- Service Information.
- Inspection, removal & Installation.
- Specifications.
- Camshaft.
- Troubleshooting.
- Valve seat.
- Cylinder compression.
- Valve guide.
* Cylinder & Piston
- Service Information.
- Piston & piston ring.
- Troubleshooting.
- Specifications.
- Torque values.
* Clutch & Gearshift Linkage
- Troubleshooting.
- Inspection, removal & Installation.
- Service Information.
- Gearshift linkage.
- Clutch fluid.
- Primary driven gears.
- Air bleeding.
- Clutch.
- Clutch master cylinder.
- Right crankcase cover.
- Clutch slave cylinder.
- Torque values.
- Special tools.
* Transmission & Crankshaft
- Service Information.
- Inspection, removal & Installation.
- Repair manuals
- Troubleshooting.
- Crankcase bearing.
- Crankcase separation.
- Output gear.
- Primary shaft.
- Crankcase assembly.
- Connecting rod.
- Transmission.
- Specification.
- Torque values.
* Final Drive
- Troubleshooting.
- Inspection, removal & Installation.
- Service Information.
- Final drive gear.
* Steering, Suspension & Front Wheel
- Troubleshooting.
- Service Information.
- Specifications.
- Steering stem.
- Handlebar.
- Fork.
- Front wheel.
- Special tools & torque settings.
- Inspection, removal & assembly.
* Rear Wheel & Suspension
- Inspection, removal & Installation.
- Service Information.
- Troubleshooting & torque values.
- Swing arm.
- Rear wheel.
- Shock absorber.
- Special tools & specifications.
* Hydraulic Brake
- Service Information, removal, disassembly & Installation.
- PCV (proportional control valve).
- Troubleshooting.
- Brake pedal.
- Brake fluid replacement & air bleeding.
- Rear caliper.
- Brake pads & brake discs.
- Rear master cylinder.
- Front master cylinder.
- Front caliper.
- Special tools.
* Alternator & Charging System
- Service Information.
- Inspection removal & Installation.
- Regulator & rectifier.
- Battery.
- Troubleshooting.
- Battery case.
- Charging system.
* Ignition System
- Service Information.
- Removal, Inspection & Installation.
- Ignition timing.
- Ignition coil.
- Torque values.
* Starter Clutch & Electric Starter
- Specification, service information, removal & assembly.
- Balancer weight.
- Starter motor.
- Flywheel & starter clutch.
- Starter relay switch.
- Special tools & torque values.
- Lights, Switches & Meters
- Fuel reserve sensor.
- Service Information.
- Removal, Inspection & Installation.
- Turn signal relay.
- Headlight.
- Troubleshooting.
- Horn.
- Turn signals.
- Oil pressure indicator.
- Tail, brake light.
- Side stand switch.
- License plate light.
- Coolant temperature indicator.
- Speedometer.
- Fan motor switch.
- Indicator box.
- Handlebar switches.
- Vehicle speed sensor.
- Ignition switch.
- Neutral switch.
- Clutch switch.
- Front brake light switch.
- Rear brake light switch.
- Bulbs, fuses.
* Wiring Diagram
* Troubleshooting
* Index
 

Honda motorcycles and quad bikes are undisputedly some of the best on the market thanks to that world-class reliability owners know and trust. Whether you’re running through the woods on an ATV or blitzing around the track on a high calibre super bike, you can always be sure that your Honda is mechanically sound. However, this excellent reliability can only go so far without your support. If you’re looking to run your Honda motorcycle throughout the years to come, you’re going to have to make sure it sees a regular service at the local garage, otherwise you’ll be risking malfunction and break downs.

Now, since you’ve come to this page, you’re no doubt looking for a way to avoid having to pay such high costs for professional mechanic labour. Here at RepairThatMotorcycle.com, we understand that keeping up with your bike’s running costs is difficult enough without these added maintenance fees, which is why we urge all riders to discover the benefits of home servicing.

All you’ll need to get stuck into home maintenance on your Honda motorcycle is one of our manuals. With in-depth coverage of every section of your bike, both electronic and mechanical, you’ll have a solution to any damage or malfunction that may come your way. Now, for those that haven’t had any previous mechanical experience it may take a little time to get your head around the basics, but once you’ve mastered the simple service, the ability to carry out more complex repairs will follow naturally. Therefore, no previous mechanical experience is necessary.

Keeping up a regular home maintenance routine with a manual is a sure fire way of keeping all those vulnerable moving parts corrosion and wear free. In this way, you will be ensuring that those original parts never have the opportunity to disintegrate, allowing you to push your Honda as hard as you like, whether that’s every day on the commute to work, or once a month at the dirt track.

Naturally, the big pull factor of investing in manuals is the huge sum of money you’ll be saving in avoiding those costly garage fees. After a year of sticking to your new home servicing routine, you’ll have made some big savings on your running costs and you’ll still be left with a machine that is performing at its best. So if you’re ready to get involved with your Honda motorcycle’s upkeep and save some money.


 
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