Workshop Manuals for Kawasaki Motorcycles

The manuals available have been written to cater for your exclusive model, where each and every page is relevant. all the information you need to go about carrying out simple or complex repairs, as well as the basic motorcycle maintenance.

Whatever damage or malfunction comes your bikes way, these manuals will enable you to repair, service and maintain it, without having to splash out on the expensive labour costs.

Kawasaki ER 5 - 2001-2005
Kawasaki ER-6F - 2006
Kawasaki EX 500 - 1987-1993
Kawasaki GPZ 500 - 1987-1993
Kawasaki GPZ900 - 1984-1990
Kawasaki GPX 250 - 1988
Kawasaki GTR 1000 - 1986-2002
Kawasaki GTR 1400 - 2008
Kawasaki KDX 200 - 1998-2004
Kawasaki KFX 700 (V-Force) - 2004
Kawasaki KLE 500 - 2005
Kawasaki KLF 250 - 2003-2005
Kawasaki KLR 600 - 1984
Kawasaki KLX 250 - 1993-1997
Kawasaki KLX 300 - 1993-1997
kawasaki klx 650Kawasaki KLX 650 - 1993
Kawasaki KR 250 KR-1 - (B1-B2)
Kawasaki KVF 750 - (Brute Force 750) 2005
Kawasaki KX 85/100 - 2001-2007
Kawasaki KX250 (F) - 2004
Kawasaki KX450F - 2006
Kawasaki KZ 750 - 1980-1988
Kawasaki Mule - 1987-1995
Kawasaki Ninja 250 (R) - 2008
Kawasaki Versys - 2007
Kawasaki VN750 - 1985-2001
Kawasaki VN 1500 - 1987-1999
Kawasaki VN1600 - 2003-2004
Kawasaki VN2000 - 2004
Kawasaki Z750 (S) 2004-2007
Kawasaki Z1000 - 2003-2004
Kawasaki ZRX 1200 (R,S) - 2001-2006
Kawasaki ZX6R - 1998-2005
Kawasaki ZX-7R (ZX-7RR) 1996-1999
Kawasaki ZX9R - 1994-1999
Kawasaki ZX10 - 1988-1990
Kawasaki ZX10R - 2004-2005
Kawasaki ZZR 1100 (ZX-11) - 1993-1995
Kawasaki ZX12R - 2000-2006
Kawasaki ZX-14 / ZZR 1400 - 2006
Typical Contents
* Introduction
- List of abbreviations.
- Country & area codes.
- Emission control Information.
- How to use the kawasaki workshop manual.
* General Information
- Unit conversion table.
- Before servicing.
- Technical Information.
- Model Identifications.
- General specifications.
- Dimensions.
- Engine type.
* Maintenance
- Spark plug replacement.
- Steering system.
- Clutch fluid change.
- Steering stem bearing lubrication.
- Clutch hoses & pipe replacement.
- Electrical system.
- Brake maintenance.
- Lubrication of parts.
- Engine oil & oil filter.
- Air cleaner.
- Coolant change.
- Brake fluid.
- Fuel hoses.
- Suspension, fork oil.
- Kawasaki service manuals.
- Shock absorber oil.
- Drive train lubrication, adjustment & wear.
- Wheel & tyre.
- Air pressure & tyre damage & wear.
- Wheel bearings.
- Engine valve clearance.
- Fuel system.
- Cooling system.
- Torque settings, special tools & specifications.
- Periodic maintenance chart.
* Fuel System
- Exploded view.
- Speed sensor.
- Camshaft position sensor.
- Crankshaft sensor.
- DFI system.
- Atmospheric pressure sensor.
- Troubleshooting.
- Water temperature sensor.
- Inlet air temperature sensor.
- Self diagnosis.
- Main throttle sensor.
- Fuel Injectors.
- Gear position switch.
- Fuel pump.
- Vehicle down sensor.
- Fuel line.
- Sub throttle sensor.
- Warning Indicator light.
- Immobilizer amplifier.
- DFI power source.
- Blank key detection.
- ECU.
- Fuel pump relay.
- ECU main relay.
- Stick coils.
- Sub throttle valve actuator.
- Evaporative emission control system.
- Throttle grip & cables.
- Fuel tank.
- Throttle body.
- Air line.
* Cooling System
- Water temperature sensor.
- Exploded view.
- Coolant flow chart.
- Hoses & pipes.
- Specifications.
- Thermostat.
- Coolant.
- Pressure testing.
- Water pump.
- Radiator.
- Radiator cap.
* Engine Top End
- Muffler, exhaust pipe.
- Exploded view, specifications, special tools & sealant.
- Exhaust system.
- Throttle body holder.
- Clean air system.
- Valves.
- Cylinder head & cylinder head cover.
- Compression measurement.
- Camshaft chain tensioner.
* Clutch
- Exploded view, specification, service Information & special tools.
- Clutch & clutch cover.
- Clutch fluid.
- Clutch slave cylinder.
- Clutch master cylinder.
- Clutch plate.
- Bleeding the clutch.
- Hoses.
* Engine Lubrication System
- Oil pressure switch.
- Exploded view.
- Engine oil & oil filter.
- Oil pressure measurement.
- Oil pan.
- Oil pressure relief valve.
- Oil cooler.
- Oil pressure switch.
- Oil pump.
* Engine Removal & Installation
- Exploded view, removal & Installation.
* Transmission & Crankshaft
- Shift fork guide, pin & drum.
- Exploded view, specifications & special tools.
- Crankcase splitting.
- Transmission shaft.
- Shift pedal.
- Starter motor clutch & torque limiter.
- Crankshaft & connecting rods.
- Rrepair manuals.
- Transmission.
- Connecting rod big end bearing.
- Crank pin.
- Balancer.
- Crankshaft main bearing.
- Piston & piston ring.
* Wheels & Tyres
- Hub bearing.
- Exploded view.
- Specification & service Information.
- Tyres.
- Tyre pressure.
- Front wheel.
- Rear wheel.
- Balancing.
- Axle.
* Final Drive
- Exploded view, specifications & service Information.
- Rear sprocket.
- Drive chain.
- Coupling damper.
- Wheel alignment.
- Front sprocket.
- Coupling bearing.
* Brakes
- ABS anti-lock braking system.
- Exploded view, service Information.
- Brake hoses.
- Brake lever & brake pedal.
- Brake fluid.
- Calipers.
- Brake disc & brake pads.
- Master cylinder.
* Suspension
- Specifications, service Information & exploded view.
- Rocker arm & tie arm bearing lubrication.
- Front fork.
- Rebound damper force.
- Chain guard.
- Swing arm.
- Swing arm bearing.
- Rear shock absorber.
* Steering
- Exploded view, service Information.
- Handlebar.
- Steering stem.
- Steering Inspection & adjustment.
* Frame
- Exploded view.
- Side stand.
- Seat.
- Frame.
- Fenders.
- Seat cover.
- Fairing's.
- Center stand.
* Electrical System
- Exploded view & wiring diagram.
- Electrical wiring.
- Electric starter system.
- Starter motor.
- Battery.
- Charging.
- IC Igniter.
- Alternator.
- Regulator.
- Charging voltage.
- Camshaft position sensor.
- Spark plug.
- Ignition system.
- Crankshaft sensor.
- Stick coil.
- Fuse Inspection.
- Fuses.
- Relay box.
- Starter relay.
- Lighting system.
- Headlight.
- Tail light/brake light.
- Turn signal lights.
- Air switching valve.
- Switches & sensors.
- Brake light timing.
- Gear position switch.
- Fuel level sensor.
- Fuel reserve switch.
- Radiator fan system.
- Meter, gauge & Indicator unit.
- Water temperature sensor.
- ECU.
- Immobilizer system.
- Meter unit.
* Appendix
- Troubleshooting.
- Cable, hose routing & wire.
 

Kawasaki are world renowned for their bikes’ eye catching colour schemes and flamboyant body styling, concealing a combination of power and reliability within. Naturally, they’re a rider’s favourite when it comes to both track weapons and daily rides because of this relentless reliability, allowing you to ride on, come rain or shine. As is expected albeit, the more you ride your Kawasaki, the more likely you will suffer part damage through standard wear and tear.

Naturally, the way to combat the effects of wear and weathering is to keep up a regular visit to the local garage for maintenance. However, for most riders that don’t have too much cash to play with, this brings a bit of a problem with it. As with any manual labour, paying a mechanic to check your bike over can amount to a rather large fee on completion. This is why so many riders are now coming to our site and looking for a way to cut down their costs by carrying out these regular services from home.

If you’re trying to save money on your Kawasaki motorcycle’s running costs, this is a fantastic area to target as all you will need to get started is one of our manuals. Now, you might be worried that you’ve had very limited mechanical experience, but that isn’t a problem. These manuals offer an encyclopaedic coverage of your specific Kawasaki motorbike, but in a simple, easy-to-comprehend form. This means that not only will all the information be relevant to your machine, but it will also be easy to take in and apply.

With one of our manuals in hand, whatever malfunction or damage comes your way, you’ll always have a remedy on hand to get your machine back to its full potential. This is a fantastic way of saving yourself the time you waste in waiting around for a mechanic to get round to repairing your machine, as you will simply be able to carry out your repairs as and when you need them. This will also ensure that your Kawasaki motorbike runs efficiently for years to come, allowing you to increase the life span of your bike substantially.

The best part about carrying out home motorcycle maintenance is that you will be saving a big sum of money each and every year. No longer will you be pouring money into garage services you could have carried out yourself. Instead, you’ll be left with a far more manageable total running cost for your bike and responsive, optimum performance to boot, so why not invest in a manual today?


 
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